Most companies that make vertical stamp mixes also offer vertical stamp tools and seamless skins. What sets vertical stamping apart from traditional stamped concrete flatwork is the level of detail that can be achieved when accented by hand carving.
Because vertical work is often at eye level, many installers will create intricate textures and detail not found on horizontal stamped concrete. To achieve this level of detail and realism, they often rely on three types of specialty carving tools:.
Features to look for Giffin recommends that anyone performing carved vertical overlay work have a complete set of all three of these tools to allow for the most realistic outcome and a high degree of detail. When purchasing these special carving tools, also look for a tool that comes in multiple sizes and variations.
The variation of the tools is critical, according to Giffin, because repeating patterns and similar sized stones and grout lines make the project look artificial. The same is true when purchasing the wedge tools. Different sizes and widths are critical to creating a natural and realistic look.
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Stamped Wall. Stan Pace, owner of FossilCrete, a company that sells tools and materials for vertical resurfacing, says the process is perfect for mainstream use. There's lots of freedom, and it's like a natural product, only better. Since vertical overlays can be applied to nearly any sound, properly prepared surface, the applications are wide-ranging.
A few of the most popular include:. The biggest advantage of vertical overlays is versatility. In addition to their ability to be stamped or carved to look like real stone, brick or slate, companies who supply vertical mixes have developed special stamping and carving tools that allow installers to mimic many other materials such as weathered wood, fossilized rock, botanical imprints, cut coral, lava rock and even bamboo.
The overlay depth can be varied, too, depending on the pattern or look desired. Vertical overlays also permit total flexibility in the size of individual units in the pattern, which can easily be customized to suit the dimensions of the wall. You can also work it around corners and fit it into narrow areas. Many of the jobs are in commercial buildings, such as resorts, hotels or upscale restaurants, where clients need the look of an expensive custom home, but with washable surfaces that are as tough as concrete.
Designs are unlimited. By stamping or carving, contractors can create geometric patterns, complicated forest scenes and even faux dinosaur fossils. A huge range of colors is available using integrals or acid stains. The bigger questions lie beneath the surface, and one reason that vertical overlays have been successful is their versatility when it comes to substrates.
Substrates that take well to microtoppings include plywood, OSB, and sheetrock, the most common wall material encountered on interior jobs.
Experienced floor overlay installers will find new challenges in vertical work, and they need to be prepared. Gravity is the key difference. There is obviously no self-leveling in a vertical application, but there are door frames, windows and counters to work around. Therefore, there is a difference in the mental approach, the preparation of the substrate and the mixture. Prepping and mixing One of the first considerations is the size of the job.
For example, an installer facing a large surface area may use a sprayer to shoot material from a hopper while a trowel crew follows behind smoothing it.
For smaller areas, applying by hand may be preferable. When working with wood or drywall, Vollmer recommends first installing a wire mesh, then the scratch coat, followed by the microtop coat.
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